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—— Jack Robson
Raw Materials Preparation:
Main ingredient: Polyvinyl Alcohol (PVA) resin
Plasticizers (e.g., glycerin, sorbitol) – for flexibility
Additives (e.g., surfactants, colorants, stabilizers) – optional
Solution Preparation:
PVA resin is mixed with water and plasticizers
Heated to around 85–95°C to fully dissolve
Mixed until a uniform viscous PVA solution is formed
Casting or Extrusion:
Casting method: The PVA solution is cast onto a heated belt or drum, forming a thin film
Extrusion method: Melt-processing via twin-screw extruder, forming film through a T-die
Drying:
The wet film is passed through drying ovens (around 50–90°C)
Water is evaporated, and a dry film is formed
Cooling and Winding:
The film is cooled and then wound into rolls
Thickness is typically controlled between 15–60 microns
Cutting and Packaging:
Rolls are slit to desired width
Film is sealed in moisture-proof packaging to avoid premature dissolving